The cosmetics industry has long struggled with packaging efficiency and precision for high-viscosity products like mascaras and cream eyeshadows. Traditional filling equipment often fails to handle these thick formulations adequately, resulting in production bottlenecks, inconsistent packaging, and product waste. A new automated filling and capping machine now offers a comprehensive solution to these persistent challenges.
The monoblock design integrates multiple critical processes including filling, cap alignment, and sealing into one automated system. Its core advantage lies in handling viscous and semi-fluid products with exceptional accuracy, from thick mascaras to gel-like lip glosses.
Equipped with servo-driven filling systems featuring 2-10 adjustable drip-free nozzles, the machine achieves ±1% filling accuracy for containers ranging from 2ml to 20ml. The 316L stainless steel nozzles ensure corrosion resistance and meet strict hygiene standards.
A specialized pressurized hopper maintains consistent flow for viscous formulations, preventing clogging and uneven dispensing. This innovation not only improves efficiency but also ensures product appearance remains clean and professional.
The servo-driven capping mechanism adapts automatically to various cap and neck sizes, applying controlled pressure for secure seals while minimizing damage to packaging components. With a capping success rate exceeding 99%, the system significantly reduces rework and waste.
An integrated automatic inner plug feeding system further streamlines production by precisely positioning inserts before sealing, eliminating manual intervention.
The machine's viscosity-handling capabilities make it particularly valuable for:
This technological advancement represents a significant step forward in cosmetic production automation, offering manufacturers improved efficiency, reduced costs, and enhanced product consistency.
Contactpersoon: Miss. Joan.WU
Tel.: 8613482060127