Semi Automatic Four Nozzle Servo Filling Machine for NBR High Density Sponge Korean BB Cream Compact Production

The Semi Automatic Four Nozzle Cushion Filling Machine is a professional cosmetic production solution specially developed for high-density NBR sponge air cushion compact manufacturing. Designed for Korean cushion foundation production standards, this machine is highly suitable for BB cream, CC cream, liquid foundation, serum cushion products, and other premium cosmetic formulations requiring stable sponge absorption and uniform cream distribution.

The equipment adopts a four-nozzle servo-driven filling system combined with dual heated pressure tanks, ensuring highly accurate cosmetic filling performance while maintaining stable material temperature and viscosity during continuous production. Compared with traditional single-nozzle filling equipment, this semi automatic cushion filling machine significantly improves production efficiency, sponge saturation consistency, and cosmetic appearance quality.

This model is particularly optimized for NBR high density sponge cushion products widely used in Korean beauty brands and luxury cosmetic packaging applications. The machine supports stable cream penetration into dense NBR sponge structures while reducing overflow, air bubbles, and uneven cosmetic absorption.

The compact layout structure allows easy operation and flexible integration into OEM and ODM cosmetic production lines serving Korea, Japan, Indonesia, Southeast Asia, and South America beauty markets.

Modern air cushion cosmetics increasingly adopt NBR high density sponge materials because of their superior elasticity, smooth cream release performance, and enhanced hygienic properties compared with traditional PU sponge materials.

However, high-density NBR sponge structures also create greater production challenges during cosmetic filling.

Traditional cushion filling machines often encounter problems such as:

• Uneven cream penetration
• Surface overflow
• Inconsistent sponge saturation
• Air bubble generation
• Poor foundation distribution
• Excessive cosmetic waste

The Semi Automatic Four Nozzle Cushion Filling Machine is specifically engineered to solve these production difficulties through servo-controlled filling precision and synchronized lifting technology.

The servo filling system enables stable cosmetic injection into dense NBR sponge pores while maintaining uniform liquid foundation distribution throughout the sponge structure. This greatly improves finished product consistency and premium cosmetic appearance.

For luxury Korean cushion compact products, stable sponge saturation is critical because consumers expect smooth foundation pickup, even makeup release, and long-lasting cosmetic performance.

The machine is specially designed for high-density NBR sponge cushion production. The filling system provides controlled cosmetic penetration into compact sponge structures without damaging sponge elasticity or causing overflow contamination.

Suitable products include:

• NBR sponge BB cream cushion
• CC cream compact
• Liquid foundation cushion
• Moisturizing cushion makeup
• Serum cushion compact
• Korean air cushion foundation

The equipment adopts four independent filling nozzles driven by two servo systems. Each servo motor controls two pistons simultaneously, ensuring stable volumetric filling performance.

Advantages include:

• Higher filling accuracy
• Better sponge saturation consistency
• Reduced material waste
• Stable cosmetic appearance
• Improved production efficiency

The filling precision can reach approximately ±0.2g depending on cosmetic formula characteristics and sponge density.

The machine is equipped with dual-layer 25L pressure tanks designed with heating functions and SUS316L stainless steel construction.

Benefits include:

• Stable cosmetic temperature control
• Better cream fluidity
• Continuous production support
• Improved pigment uniformity
• Enhanced foundation stability

The heating and stirring structure is particularly important for high-viscosity BB cream and liquid foundation formulas commonly used in Korean cushion products.

The equipment integrates servo lifting systems and servo ring pressing technology to improve cushion compact assembly precision.

The synchronized lifting motion helps achieve:

• Uniform sponge filling
• Better cosmetic penetration
• Reduced overflow
• Cleaner compact appearance

The servo ring pressing structure also improves compact assembly consistency during high-speed production.

The machine includes intelligent overflow detection and visual rotary positioning systems to improve production stability.

These systems help:

• Detect filling abnormalities
• Reduce defective products
• Improve production consistency
• Minimize cosmetic contamination

The Semi Automatic Four Nozzle Cushion Filling Machine follows a highly efficient production workflow optimized for NBR sponge cushion compact manufacturing.

Production steps include:

1. Manual loading of compact cases with NBR sponge
2. Automatic rotary positioning
3. Four nozzle servo cream filling
4. Surface treatment
5. Overflow detection
6. Manual ring loading
7. Automatic ring positioning
8. Servo ring pressing
9. Lid closing
10. Finished product conveyor output

The machine layout is designed for smooth operator workflow while maintaining stable cosmetic filling precision.

This machine is widely used for:

• Korean Air Cushion Foundation Production
• NBR Sponge Cushion Compact Manufacturing
• BB Cream Cushion Production
• CC Cream Filling
• Liquid Foundation Cushion Compact
• Cosmetic OEM/ODM Production
• Luxury Cushion Makeup Packaging

Compared with traditional cushion filling systems, this equipment provides significant advantages for high-density sponge cosmetic production.

Key benefits include:

• Better NBR sponge filling performance
• Stable cosmetic penetration
• Reduced overflow contamination
• Improved filling precision
• Higher production consistency
• Easy cleaning structure
• Suitable for premium Korean cushion cosmetics

The machine is especially suitable for cosmetic factories supplying Korean beauty brands, Japanese skincare companies, Southeast Asian OEM manufacturers, and international cosmetic export markets.

NBR high density sponge provides smoother foundation release, better elasticity, improved durability, and more hygienic cosmetic performance compared with traditional sponge materials.

Yes. The dual heated tanks and servo filling system are specifically designed for medium-to-high viscosity cosmetic cream products.

The machine supports stable production speeds up to approximately 40 pieces per minute depending on cosmetic formula and sponge characteristics.

All cosmetic material contact components adopt SUS316L stainless steel construction for hygienic cosmetic production.

Yes. The equipment is highly suitable for OEM and ODM cosmetic factories producing Korean-style cushion makeup products.

Yes. The system includes overflow detection and visual positioning functions to improve production quality consistency.

We provide professional technical support including:

• Free factory operation training
• Online technical guidance
• Lifetime maintenance support
• Overseas commissioning service
• Spare parts supply
• Production line integration assistance

Shanghai GIENI Industry Co., Ltd. is a professional cosmetic machinery manufacturer specializing in cosmetic filling, packaging, and intelligent automation equipment for global beauty manufacturers.

Since 2011, GIENI has focused on providing advanced cosmetic production solutions for OEM and ODM cosmetic factories worldwide. Our cosmetic machinery has been exported to Korea, Japan, Indonesia, Southeast Asia, Europe, South America, and more than 50 countries globally.

We are committed to helping cosmetic manufacturers improve automation efficiency, production stability, and international competitiveness through innovative cosmetic machinery technology.